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Here Are the 5 Types of Conveyor Belts With Their Uses

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Conveyor belts are a crucial component of any manufacturing factory or warehouse. Without a conveyor belt, an assembly line will come to a grinding halt. Conveyor belts help you transport heavy objects from one spot to another with ease. However, it’s important to know which type of conveyor belt you need.

If you’re considering an investment in a conveyor belt for your business, you want to know the different types of belts and how they relate to the needs of your business. A good choice of belts can potentially increase company profits and streamline inventory.

Roller Bed Conveyor Belts

Conveyor belts from roller bed conveyor belts are able to handle a wide variety of products. For example, if you have a business that processes a lot of food right in the production facility, this provides a safe and easy way to move products from stage to stage. They can also be used for bulk material storage, for storing large containers while they await processing or movement. You can also use them for storing items that need to be handled by hand. In addition, these commonly available conveyor belts can even be used for transporting vehicles from place to place until final delivery. This has been accomplished by using straps with clamps attached to them that allow vehicles to be lifted from their tires and then carried on the belt until they reach their destination.

The surface of a roller bed conveyor is supported by rollers. Unlike a chain conveyor belt where chains support the weight of everything that moves along it, rollers keep this type of conveyor belt from sticking into the products as they move along the length of the belt. Roller bed conveyor belts have been used for many years now.

Usage

Roller bed conveyor belts are endless conveyor belts with curved rollers, as opposed to the commonly used flat ones. The roller bed design allows high-capacity lifting and straightening capabilities, also known as “straight line lifting” as well as the ability to handle uneven loads. In addition to being more efficient, roller beds have an extremely long life cycle compared with conventional conveyor belts. Roller conveyor belts have a wide range of applications including port operations, machine manufacturing/factory floors, food packaging, postal sorting offices and airport baggage handling systems.

Flat Belt Conveyors

The flat belt conveyor belt is one of the most prevalent conveyor systems in use today. Flat belts are especially useful for internal conveyance of items within a facility, which can use more than one drive mechanism to move the belt. The belt itself may be made either of natural material or synthetic fabric. The belt is typically made of canvas or nylon, two materials that are able to withstand punctures and abrasion better than cotton.

A flat belt conveyor system relies on a series of powered pulleys to move a continuous flat belt, which can consist either of natural material or synthetic fabric. The belts are separated from one another by cleats, raised edges that help keep the material from shifting as it moves. A series of rollers beneath the belt keeps it in proper alignment.

Usage

Flat belt systems are often the conveyor of choice for industrial environments, wash down areas, and slow assembly lines. Fitted with the right belt, it can also convey small, soft, or irregularly shaped items without damaging them. When trying to keep your washdown area pit-free, any great conveyor belt system should be considered. There are many flat belts on the market however if you want to make sure you get the best possible product I recommend you to visit Fluent Conveyors here >>.

Modular Belt Conveyors

Modular belt conveyors are a relatively new addition to the conveyor belt family. These systems use a single, continuous loop of material that splits into countless interlocking segments that can be removed and replaced individually. In comparison, conventional flat belts use a single loop that’s discarded if there’s a tear or wear point. Modular belt conveyors also have the ability to be washed, which is particularly important in dairy, vegetable and other food packaging applications.

Usage:

Modular belt conveyor systems are used in many industries, including food processing, chemical plants, machine shops, printing facilities, textiles, recycling centers, medical laboratories and much more. They’re well-suited to intricate setups requiring smaller amounts of material to be transported at a steady speed. The main reason for this popularity is the ease of replacing individual belt segments in modular systems.

Cleated Belt Conveyors

Cleated belt conveyors are the ideal choice for moving bulk material in tight spaces. They feature vertical cleats that hold onto packed materials while support structure holds the belt in place. Offered with non-skid shoes to protect against contact, these conveyors also come with one-piece design. The end result is an affordable stripping cart that can handle your heaviest loads.

There are several design features for cleated belt conveyors. The most common of these is the vertical cleat or barrier found on the inside walls of conveyor belts. These can be flat, with parallel ridges, but the most common variant is the V-shaped design with tines along one side and ridges along the other. Other than keeping loose materials secure, these vertical barriers keep products stable by keeping them aligned. This helps reduce maintenance and improve productivity.

Curved Belt Conveyors

Curved belt conveyors are a special type of belt conveyors, which use a curved frame to carry items around corners, make tight transfers, or maximize available floor space. These belts’ curves can go up to 180 degrees. The curvature may be formed by a C-frame or box frame with up to three axes of rotation about the vertical axis. Because the items being conveyed pass over the same frame, the frame must also rotate about its base feet.

Usage:

Curved belt conveyors are designed to carry items around corners, make tight transfers, or maximize available floor space. Because of their ability to bend around corners, they can also be used in situations that straight belt conveyors would not be suitable for.

Incline/Decline Belt Conveyors

Incline belt conveyors, which are also commonly referred to as 2-way inclined belt conveyors , feature a center drive, gear motor, and take-up with a single or double nose. A single nose configuration provides one start/stop switch while a double nose configuration has 2 switches. This type of conveyor is typically used for carrying products up or down. However, in some facilities, incline belt conveyors are actually used in conjunction with another type of belt conveyor called the decline belt conveyor to carry products side to side.

Usage:

Incline/decline belt conveyors feature a center-drive, gear motor, and take-up with a single or double nose. Incline/decline belt conveyors are ideal for carrying products up or down zigzag angles, inclines, or declines.

Takeaway

There are so many different types of conveyor belts available today, all with varying characteristics. As a result, it’s important to do some extensive research before deciding which belt is perfect for your individual application.

Credits

Jeremy Axel is the founder of Fluent Conveyors, they design and manufacture conveyors for Waste and recycling industries, Manufacturing, and Distribution centers across the United States. He is also known for building trusted relationships with conveyor dealers and reseller networks and developing advanced technological processes and tools that help them do their jobs more efficiently.

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